Process
Our Precision-Driven Workflow Production
At every stage, from initial Grinding to final Dispatch, we utilize a specialized 9-step methodology designed for quality assurance. By integrating rigorous Demagnetization, precision Weighing, and detailed Inspection, we ensure that every product meets our high-performance standards before it leaves our facility.
Process
01
Sourcing and Selection of Raw Material as per Product Specification
02
Internal Lab Testing of Sourced Raw Material and Storage of Raw Material Passed in Lab Test
03
Charging of into Mixer as per Approved Recipe
04
Mixing
05
Discharging of Final Product
06
Lab Test of Final Product
07
Bagging in 25/50Kg HDPE with LDPE Liner Bags
08
Dispatch
Process
Process Steps
Testing Equipments
- Compressive Strength Testing machine- 200 M.T. Capacity
- Reversible Thermal Expansion Upto 1000 Deg.C
- Permanent Linear Change Furnace-15000C (2 No’s)
- Permanent Linear Change Furnace-17500C
- Muffle Furnace- 12000C
- Drying Oven : 3000C
- Digital Controller Drying Oven : 3000C
- Planetary Mixture
- Sieve Set (BIS)
- Gang Moulds( As per BIS & ASTM)
- Flexural Strength
- Physical Balance
- Chemical Balance
- Platinum Crucible
- Gas Burner
- Distillation Plant
- Vibrating Table for Casting Mould
- Hydrometer
- Thermal Conductivity Testing Machine (10000C & 13000C )
- Digital CCS Machine -250 KN
- MOR- 4 KN, 10 KN & 30KN
- Electronic Balance
- Digital Vernier
- Humidity Cabinets With 90% Relative Humidity
- Spectrophotometer
- Pyrometric Cone Equivalent upto 2000 Deg.C
- Refractory Under Load upto 1600 Deg. C
- Core Drill
- Cold Abrasion Testing Machine confirming ASTM C-704
Material
Raw Materials
Since CHHOTANAGPUR Region in Jharkhand itself is very rich in respect of Minerals. We usually procure all the Raw Materials from this area selecting the best Raw Material of our use. Some synthetic materials, Cement & Chemicals, we use to procure the same from other part of the Country as per our requirement. Main Raw Materials used by us is as under.
- Raw/Calcined (Kynite)
- Corrundum
- Silliminite
- QUARTZ
- Quartzite
- China Clay
- FIRE CLAY
- Calcined Fire Clay
- Magnesite
- Refractory Cement
- SILIMINITE SAND
- MICRO SILICA
- SODIUM SILICATE
- POTASSIUM SILICATE
- S.T.P.P./S.H.M.P./YELLOW DEXTRIN
- Bitumen
- Furan Resin
- Phenolic Resin
- Epoxy Resin
- Vermiculite
- Perlite
- Insulation Grog
FAQs
Frequently Asked Questions
What industries do you serve?
We provide high-heat solutions for Steel, Cement, Glass, and Energy sectors.
Bricks or Monolithics?
Bricks offer structural density; Monolithics (castables) allow for seamless, custom-shaped installations.
How do you prevent failure?
We use precise Bake-out schedules and Thermal Shock testing to ensure long-term lining stability.
Do you handle emergencies?
Yes, we provide rapid-response repairs and thermal imaging to fix “hot spots” without long shutdowns.
How do I choose a material?
Selection is based on your furnace chemistry—matching Acidic, Basic, or Neutral materials to your specific slag.
OUR NETWORK
Global Tech Partners .
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We collaborate with industry leaders to provide high-grade refractory solutions and
seamless industrial support.